If you’re looking for more information about sintered metal filter tubes, you’ll find it right here.
This guide explores all the fundamental aspects of sintered metal tube filters such as material grade, features, benefits, surface finishes, pore size, and sizes, just to mention a few.
So if you want to be an expert
- What is Sintered Metal Tube?
- What are the Features of Sintered Metal Tube?
- What Materials are Sintered Metal Tube made of?
- Which Factors Affect the Cost of the Sintered Metal Tubes?
- How Does a Sintered Metal Tube Work?
- How do you Manufacture Sintered Metal Tube?
- What are the available Sizes of Sintered Metal Tube?
- What are the Advantages of Using the Sintered Metal Tubes?
- Are there Limitations of Using the Sintered Metal Tubes?
- How Do You Increase the Efficiency of the Sintered Metal Tubes?
- What is the Maximum Temperature Range for Different Gauges of Sintered Metal Tubes?
- How Does the Sintered Metal Disc Compare to the Sintered Metal Tube?
- How Do You Maintain the Sintered Metal Tube?
- What are the Applications of Sintered Metal Tube?
- Why should you Import Sintered Metal Tubes from China?
- How Many Pore Sizes of Sintered Metal Tubes are There?
- What is the Difference Between the Sintered Metal Tube and Sintered Stainless-Steel Plate?
- How Many Surface Finishes of Sintered Metal Tubes are There?
- Do You Supply Pleated Sintered Metal Tubes?
- How Do Porous Sintered Metal Tubes and Pleated Sintered Metal Tubes Compare?
- Are Sintered Metal Tubes same as Sintered Metal Filters?
- How do you Control Quality of Sintered Metal Tubes?
What is Sintered Metal Tube?
Sintered metal tube
The sintered metal tube is a stainless-steel metal mesh filter rolled with multiple layers of perforated metal sintered to form a tube.
You will use the sintered metal tubes for industrial applications such as filtration of gas and liquid in the petroleum and pharmaceutical industry.
What are the Features of Sintered Metal Tube?
Sintered metal tubes have unique features that will boost their performance in different industrial applications.
Here are some of the features of sintered metal tubes that you should identify.
- Wide variation of filtration rating ranging between 1 micrometer and 250 micrometers or more.
- Varying sizes which can have smaller internal diameters of up to 10 mm.
- Great mechanical strength with capability of maintaining better filtration performance under pressure
- Simple design that increases ease of cleaning especially backwashing
What Materials are Sintered Metal Tube made of?
You can use different types of materials in the manufacturing process of sintered metal tubes.
One of the materials that you can use is stainless-steel which exhibits very high mechanical strength and corrosion resistance.
Stainless-steel is also capable of working under very high temperatures and pressure without damages.
Apart from stainless-steel, you can also use bronze materials that have great corrosion resistance.
It is also the most cost-effective material that you can use in manufacturing sintered metal tube.
It is, however, quite weak and does not have the great mechanical and tensile strength to support high-pressure applications.
You can also incorporate nickel and its alloys among the materials for manufacturing sintered metal tubes.
It is among the materials that you can use in the production of sintered metal tubes for harsh environments.
Despite the efficiency in harsh conditions, you might have to spend more because they are very expensive.
Which Factors Affect the Cost of the Sintered Metal Tubes?
There are quite a number of factors that affect the price of sintered metal tubes.
Generally, you will spend between 3 to 89 US dollars in purchasing different types of sintered metal tubes.
You will realize that the variation in price comes as a result of different types of sintered metal tubes.
For instance, nickel sintered metal tubes will cost a lot more than the bronze sintered tube.
This is because the nickel sintered tubes are of better quality in comparison to the bronze sintered tube.
Apart from that, it has great corrosion resistance properties and mechanical strength that increases durability.
Obviously, an increase in the number and size of sintered metal tubes will increase the cost of the tubes.
How Does a Sintered Metal Tube Work?
Sintered metal tubes
Depending on the position of the sintered metal tubes in the filtration section, the fluid will pass through the filter.
You should note that the fluid passing through the filter from one end has a lot of contaminants logged in it.
As it passes through the sintered metal tubes, there will be a change in pressure where the pressure will drop.
The drop in pressure simply means lower flowing speed along the sintered metal tube lines.
This increases the time that the fluid takes while passing through the minute pores of the sintered metal tubes.
As that happens, the larger sized contaminants will fail to pass through the pores and allow clean fluid to proceed.
Due to small pore sizes, the contaminants will be trapped pending a momentary backwash that will remove the contaminants.
It will also direct the contaminants to the exit point of the sintered metal tubes thus eliminating them for good.
The clean fluid will also proceed to the fluid exit point for further processing actions.
How do you Manufacture Sintered Metal Tube?
You will manufacture sintered metal tubes through the sintering process.
In this case, the raw materials that you will need are powdered metal or a mixture of different metal alloys.
Here are the main steps that you can follow during the manufacturing process of the sintered metal tubes.
1) Preparation of the Materials
You can decide to prepare the materials by grinding them or through atomization to form powder metal alloys.
Apart from that, you can also decide to order the raw materials in their powder form in support of the OEM business.
Depending on the outcome you want, you can use pure metal materials or mix them to make an alloy.
2) Shaping the Materials
After that, you will measure different quantities according to the size of the sintered metal tune that you need.
You will pour the metal powders into a molding machine and then apply enough pressure at room temperature.
High pressure will force the metal powder particles to fuse together and form a solid plate of varying thickness and sizes.
3) Heating Under Furnace
You will proceed to heat the final product below the melting temperatures of the metal.
The heat will force the metal powder particles to bond or fuse together while leaving enough pore spaces.
After that, you will mold the metal sintered metal sheet into several layers which you will roll into a tube.
You must make sure that the ends are properly welded and secured using O-rings to prevent leakages.
What are the available Sizes of Sintered Metal Tube?
Figure 3 Small sintered metal tube
Large sintered metal tube
Sintered metal tubes are available in varying sizes depending on the application requirements.
Implying that you can have any size of sintered metal tubes as long as it fits your application requirements.
You will determine the size of the sintered metal tubes by looking at the internal diameter and external diameter.
In other words, you will specify the internal and external diameter as well as length of the sintered metal tubes.
What are the Advantages of Using the Sintered Metal Tubes?
Sintered metal tubes are the most ideal choice that you can make for your filtration requirements.
You will experience numerous benefits of using the sintered metal tubes on quite a number of levels.
Here are some of the benefits that you will enjoy by using the sintered metal filters.
· Great Shape Stability
Sintered metal tubes have great cylindrical shapes that increases the overall stability of the whole device.
It can withstand high pressure from the flowing fluid and still maintain the upright posture throughout the filtration period.
· High Mechanical Strength
It also exhibits great mechanical strength which will increase the overall integrity of the sintered metal tubes.
You can use it in harsh environments with very high pressure and temperature without fear of causing damages.
· Controllable Porosity
You can also control the porosity of the sintered metal tubes to fit the right size of the application specifications.
In other words, you have the opportunity of adjusting the size of the pores to fit the application pore size requirements.
· Good Permeability
Sintered metal tubes also have great permeability allowing proper flow of fluids through the sintered metal tubes.
Apart from that, it is only permeable to the fluids that can pass through the pores and blocks contaminants.
· Great Thermal Shock and Corrosion Resistance
Sintered metal tubes also have great thermal shock resistance as well as corrosion resistance.
It implies that you can use the filters in applications that require very high temperatures and corrosive chemicals.
· Easy to Shape or Mold
You can easily shape the sintered metal plates into a tube of different sizes and shapes by welding or soldering.
The material is strong enough to withstand fluid pressure but also flexible enough to accommodate molding.
· Easy to Clean and Maintain
You can easily increase the service life of the sintered metal tubes by simply cleaning and maintaining the tubes.
The cleaning process is very simple and will not require you to stop the machine for a very long period.
· Proper Pore Distribution
You will also note that there is a great distribution of a large number of pore sizes over the surface.
The distribution of pores over the surface of the sintered metal tubes will increase the filtration efficiency.
Are there Limitations of Using the Sintered Metal Tubes?
Unfortunately, there are limitations of using the sintered metal tubes.
You can only use it in the filtration of particular types of fluids thus limiting your application range.
Apart from that, there are various materials of sintered metal tubes that are very costly.
For instance, nickel alloys are very effective but also expensive to acquire.
How Do You Increase the Efficiency of the Sintered Metal Tubes?
You can boost the performance of the sintered metal tubes by making particular necessary adjustments on your device and systems.
Here are some of the necessary adjustments that you can make on the sintered metal tubes to increase the efficiency.
· Regular Cleaning
Sintered metal tubes have pores within them that can block due to accumulation of contaminants thus increasing pressure drop.
To reduce pressure-drop and increase filtration efficiency, you must clean the sintered metal tubes and get rid of contaminants.
· Maintain Proper Working Records
You must also have records on how the sintered metal tubes work on a regular basis.
With this information, you can tell whether the filter is running into problems when efficiency reduces.
· Replace the Broken Parts
Since the filters work under high-pressure and temperatures, you might encounter damages on certain parts.
In such as case, you will have to replace the whole sintered metal tube since it comes complete as a unit.
· Maintain Stability
You should locate the sintered metal tube in a stable environment with minimal disturbance on the filtration.
This will place it in a position where it does not move or create unwanted space to affect filtration efficiency.
What is the Maximum Temperature Range for Different Gauges of Sintered Metal Tubes?
Well, the maximum temperature range will depend basically on the type of material on the sintered metal tubes.
In other words, different materials have the capability of withstanding different temperature ranges.
Apart from that, the temperature range is usually affected by oxidation, neutrality and reduction on the metal.
Here is a table that detail the temperature ranges according to the different types of metal materials.
|Material||Oxidizing||Reducing or Neutral|
You should note that all the temperature values are in degrees centigrade.
How Does the Sintered Metal Disc Compare to the Sintered Metal Tube?
Sintered metal tube
You can use both sintered metal discs and sintered metal tubes for the purpose if filtration.
Sintered metal discs and sintered metal tubes have pores of varying sizes that assist in the filtration process.
In addition to that, sintered metal discs and tubes have similar types of materials including nickel or stainless-steel among others.
You will manufacture sintered metal tubes and sintered metal discs using the same process of sintering.
Sintered metal discs assume a disc shape while sintered metal tubes assume the shape of a tube.
How Do You Maintain the Sintered Metal Tube?
Basically, the maintenance process of the sintered metal tubes involves proper cleaning of the device.
You have to maintain cleanliness on the sintered metal tubes to increase its efficiency.
So, all you have to do is have a maintenance schedule which allows you to clean the filters regularly.
In the maintenance schedule, you will have the right time schedule for every cleaning activity.
For instance, you will know the time when you will have to backwash the filters to get rid of contaminants.
Apart from that, you will know when the filters need to be uninstalled for thorough cleaning.
You will also have information on the service life of the sintered metal tube.
Implying that, you will know when to replace the sintered metal tubes because it has exhausted its service life.
What are the Applications of Sintered Metal Tube?
You can use the sintered metal tubes in quite a number of applications depending on your application requirements.
In other words, you can modify the sintered metal tubes according to the application requirements.
Here are the main applications or industries where you will use the sintered metal tubes.
· Food and Beverage Industry
You will use the sintered metal tubes in the food and beverage industry to block nutrients from washing away.
Apart from that, it will help in removing other contaminants that might affect the quality of food and beverages.
· Petroleum Industry
In the petroleum industry, you will maintain purity of different petroleum products by filtering off the contaminants.
It will leave the petroleum products in a state of purity and thus will not affect the operations of other machines.
· Gas Production Industry
You can also filter different types of gasses and get rid of any form of contaminants that may affect the gas performance.
This type of sintered metal tube has smaller pores that can trap the smaller debris that are in gas fluids.
· Hydroelectric Power Production
You will use sintered metal tubes to clean water that you will need to turn turbines on the hydroelectric power projects.
It will help in maintaining a proper electric power production cycle with very minimal interruptions.
Why should you Import Sintered Metal Tubes from China?
China is the leading manufacturer of sintered metal tubes all over the world.
Here are some of the reasons that should compel you to purchase your products from China.
· Wide Variety of Sintered Metal Tubes
It is the place where you can get all the varieties of sintered metal tubes that have different materials.
You can also dictate the size and design of sintered metal tube that you need to suit your application specifications.
· High Quality Sintered Metal Tubes
In addition to that, you are sure of unbeatable high quality sintered metal tubes when you shop from China.
Chinese manufacturers use the best types of materials from original equipment manufacturers.
They also add great value on the materials thus increasing the efficiency as well as overall durability.
· Affordable Prices
With the help of great competition from other producers and government price regulators, the price is affordable.
You will be able to purchase very high-quality sintered metal tubes at very affordable prices.
· Great Transport and Communication Infrastructure
You can simply conduct your business online and receive your goods according to schedule.
Apart from that, the roads, airports, railway services, and sea ports are some of the avenues of transporting goods.
· Ease of Conducting Business
You will also have an easy time conducting your business since there is minimal language barrier.
Apart from that, China has great laws that support exports thus making it easy to conduct your business.
How Many Pore Sizes of Sintered Metal Tubes are There?
Pore sizes of sintered metal tubes vary according to the different types sintered metal tubes.
Apart from that, your application specifications will affect the pore sizes on the sintered metal tubes.
Fluids that have bigger particle sizes will have wider pores that will help in reducing the differential pressure.
For instance, gases will flow through sintered metal tubes that have smaller pore sizes than those of liquids.
In other words, the pore sizes vary according to the type of application you will be involved in.
What is the Difference Between the Sintered Metal Tube and Sintered Stainless-Steel Plate?
Sintered metal tubes and sintered stainless-steel plates are filtration devices that you will use for filtration purposes.
Sintered metal tubes are, however, a more advanced version of the sintered stainless-steel plates.
You can transform sintered stainless-steel plates into a sintered stainless-steel tube.
This will increase the surface area of filtration and allow you to clean more fluids at great efficiency levels.
You will manufacture both sintered stainless-steel plates and sintered metal tubes using sintering method.
On the same matter, the materials may vary as sintered stainless-steel plates will require stainless-steel materials.
On the other hand, you will use other materials including stainless-steel, nickel, and bronze to make sintered metal tubes.
How Many Surface Finishes of Sintered Metal Tubes are There?
You can polish the surface of the sintered metal tubes to increase its attractiveness using different surface finishes.
Some of the surface finishes that you can use with the sintered metal tubes are:
- Sandblasting Surface Finish
- Polishing with different methods such as lapping and buffing
- Mass finishing which will involve vibratory finishing and tumble finishing
- Grinding finishing which involves honing
Do You Supply Pleated Sintered Metal Tubes?
Yes, we supply pleated sintered metal tubes that increase the filtration surface area hence the efficiency of filtration.
An increase in the number of pleats will mean an increase in the filtration efficiency of the sintered metal tubes.
How Do Porous Sintered Metal Tubes and Pleated Sintered Metal Tubes Compare?
The main difference between the porous and pleated sintered metal tubes is the efficiency levels.
While both types of filters have different porosity levels, you should expect pleated filter to be more efficient.
Pleated sintered metal tubes have a wider surface area that increases the overall filtration efficiency of the sintered metal tubes.
Apart from that, the manufacturing process as well as the materials for both types of filters are entirely similar.
Are Sintered Metal Tubes same as Sintered Metal Filters?
No, sintered metal tubes and sintered metal filters are two different types of filtration materials.
Sintered metal filter is an overall name that covers all the other types of filters including sintered metal tubes.
Sintered metal tube is a subcategory of the sintered metal filters with specific tube shape and functions.
You will find other types of sintered metal filters with varying shapes such as:
- Sintered Metal Discs
- Sintered Metal Plates
The materials for making sintered metal tubes are the same as the material for manufacturing sintered metal filters.
You will also employ the sintering manufacturing process in the production of sintered metal tubes and sintered metal filters.
How do you Control Quality of Sintered Metal Tubes?
Well, you will control the quality of the sintered metal tubes by controlling all the manufacturing aspects.
You will begin the process by choosing the right types of materials from the right producers.
In this case, you will purchase original raw materials from the original equipment manufacturers.
Apart from that, you will also use the right types of machines in the manufacturing process of the sintered metal tubes.
In addition to that, you can maintain quality through adherence to proper manufacturing procedure.
Implying that you must mix all the ingredients in order as well as in the right quantities.
For all your sintered metal tube, contact FilSon Filters now.