Are you looking for an ultimate replacement filter element guide?
If yes, then look no further.
In this guide, we take a look at all the essential aspects that you would like to understand concerning a replacement filter element.
So, what are these aspects?
Here, you will learn about the popular brands available as well as the ideal situation that can make you replace your filter element.
Let’s get straight to it.
What is a Replacement Filter Element?
A replacement filter element is a filter element that you need when the filter element of your filter gets worn out or blocked after a period time of using.
There are a couple of reasons that may cause your filter element to get worn out.
Figure 1 Filter Element – Photo courtesy: COLE PARMER
Continuous usage of the worn out or blocked filter element may affect your filtration process such as not effectively removing all the contaminants.
To minimize this, you need to find another filter element to replace the worn-out filter element.
This replacement is what is known as a replacement filter element.
When to Replace Filter Element in Piping Systems
It is not all the time that you will seek to replace your filter element.
Certain circumstances will force you to replace your filter element.
Among the main circumstances that you need to look out for include the following:
i. A high PSI
An increase in the pressure reading of your filter is an indication of an increase in tension within your filter.
The main reason for the rise in pressure is an increase of contaminant accumulationsin the filter element.
For basket strainers and some stainless steel filter elements, you might assume that you can remove the contaminants by washing the filter element which partly can reduce the pressure.
However, if after cleaning the pressure is still high, it means it is time to replace your filter element.
For many filter elements, they are single-use and only could be replaced when they are blocked.
ii. End caps that are cracked
The ends of your filters usually have plastic covers which act as bookends squeezing the filter element which becomes compact.
These plastic covers usually are high duty plastic material.
Filter element end cap configurations – Photo courtesy: EX HOT TUBS
However, using it for longer tia me makes end cap fragile.
When you notice that these covers have started cracking or chipping away, then it is a high time that you replace your filter element.
Using your filter while the cover is damaged may cause failure of your application as a result of pieces of the plastic circulating in the filter.
iii. Flattening of the creases
Another consideration that may lead you to change your filter element is when you notice that the ridges of your filter element are flattening.
The primary cause of this flattening is the filter element becoming saturated with contaminants.
Oil filter element
The saturation makes it impossible for the flow of your fluid through the filter which will affect the filtration process.
As such, you need to replace your filter when you notice such an occurrence.
iv. Having tattered filter material
Several causes can cause your filter material to be tattered.
They include pressure, wear and tear as well as the aging factor of your filter.
But how do you notice your filter material is tattered?
You can see this when your fabric has a “furry” or holes kind of appearance on the surface.
Worn out filter element
The “furry” is as a result of the tiny fibers tearing apart and becoming straight at the end.
When tattering occurs, it may cause your filter to have holes which will allow contaminants to flow through your fluid.
The effect of this is that your filtration process is affected.
You, therefore, need to replace your filter element when your filter starts having a tattered fabric.
v. Having a crushed filter
A crushed filter arises from the inner core of your filter collapsing.
As you will notice, the main component of the inner core of your filter is a plastic or steel reinforcement which supports the creases.
This prevents the creases from collapsing.
When this inner core collapses, then the ridges will automatically not hold up resulting in a flattened filter.
Filter element – Photo courtesy: FORD
The cause of the inner core collapsing includes cracks on the walls, having a low filter or using a filter that is smaller than the application.
When you notice that you have a filter that is collapsing, you need to replace your filter element to ensure the efficiency of your filtration.
vi. The decrease in the flow rate of your fluid
When you notice that the flow of your fluid is slowing down, it is an indication that you need to replace your filter element.
The reason for the slowing down is due to the contaminants that clog up on the filter element.
Flow rate – Photo courtesy: Machinery and Lubrication
As this happens, there is a limitation on the flow of the fluid which limits the filtration process of your application.
To ensure that there is continuity in the filtration process, you need to change the filter element once you notice a decrease in the flow of the fluid.
Popular Brands That Replacement Filter Elements Are Mainly Interchange To:
Now, a time, you will feel like replacing the current filter element you’re using.
Well, what should you do?
We all know that original filter elements from Parker, Pall, Eaton, Vickers, Hydac, Donaldson, Stauff, Hilco, Bosch, Indufil, Boll & Kirch, Hypro, MP, Argo Hytos or Internormen can be very expensive.
Therefore, you need to find a cost-effective solution.
No problem, FilSon Filters offer better replacement filter elements for your hydraulic system.
The good news:
You don’t have to worry about finding the original filter element from Parker, Hydac or any other brand.
FilSon replacement filter elements are of high quality, same specifications, and dimensions.
You can use them to successfully replace the original brand elements.
However, to get a suitable replacement filter element, you should provide the following:
- Original brand of the filter element
- Part number of the filter element
- Dimensions of the filter element such as Boll-1340006, Hydac-1300BN/RF, etc.
With this information, FilSon Filters will successfully produce a replacement filter element to meet the exact specification of the original brand.
Remember, in any hydraulic system, saving cost on original brand filter elements is important.
It is a sure way for you to remain competitive in the dynamic market.
Depending on your replacement filter element replacement needs, FilSon uses appropriate cross-reference.
Take for example, below is Parker filters cross reference:
Why replacement filter element cross reference chart?
Let me use Figure 8 above to explain:
Left is parker original part number, while on the right is Filtrec producing replacement Pall filter element part number.
At FilSon Filters, we also produce a cross reference chart like the one you can see in Figure 8 above.
That is, on the left you’ll have Parker part No. and on the right is Filson part No.
Like for the case of our examples above:
When customers want to buy Parker-909296, they search this chart, and tell Filtrec they need part R590T25.
Then Filtrec will know they are using Parker -909296 elements, and want to buy a replacement from Filtrec.
Well, that’s the same scenario here at FilSon Filters.
At FilSon Filters, you will get a replacement filter element that is functionally and dimensionally interchangeable to the original brand.
Just in case you need a cross reference for any filter element, send us an email [email protected].
What is Filter Element Cross Reference?
Having a suitable filter element for your filter can sometimes be a tough choice to make particularly when you don’t have a clue of filters.
But with filter element cross reference, you don’t have to be worried.
Basically, an oil filter element cross-reference refers to a chart that will help you while choosing the perfect filter element for your filter.
But what will a filter element cross-reference serve and how will you use it when selecting a filter element?
Here is a look at the answers to these questions.
Cross reference chart – Photo courtesy: Baldwin Filters
Functions of Filter Element Cross Reference
There are several functions that a filter element cross-reference can serve when you are selecting a filter element.
Among the primary purposes of your filter element cross-reference include the following:
· Assists in accurate decision making when purchasing a filter element
By having a filter element cross reference chart, you will be able to select a filter element that fits your filter correctly.
You will be able to take perfect steps when choosing a filter element including the premium prospects of a filter element.
You will also be able to get knowledge on customizing your filter element.
· Provides information on filter elements
A filter element cross-reference offers you all the relevant information that you need about a filter element.
Such information will be vital in identifying quality filter elements which can be instrumental in ensuring an efficient filtration system.
Of the information that you can find in the filter element cross reference chart includes excellent efficiency of various filter elements.
You can also see the dirt holding capacity of various filter elements as well as the beta ratings of the filter elements.
For instance, information in the dirt holding capacity can be instrumental in choosing a filter element that will serve you for a specific duration before cleaning.
· Cost decisions
One of the considerations that you have to make before purchasing a filter element is the cost factor.
Depending on your budget, you can pick a filter element of your choice.
To help you in making that decision, you can have a filter element cross reference chart.
The chart details the various types of filter elements as well as their costs and efficiency.
Generally, the higher the cost, the more detailed a filter element is regarding dependability.
Also, a detailed filter element probably means that there will be no need for regular maintenance.
Among the information that you can obtain from this to manage the cost include the component model number and the description of the vehicles.
You will also fund the media type for filtration, the filtration efficiency as well as the Beta ratings.
All in all, you need to ensure that you get value for your money.
A filter element cross-reference can help you achieve this purpose.
How to Use Filter Element Cross Reference in Replacement Process
The biggest question that I usually get is ways of using a filter element cross-reference. Actually, this chart is simple to use.
Cross reference chart – Photo courtesy: PROINSAR
Here is a look at how you will use a filter element cross reference chart include the following
The central aspect of a filter element cross-reference is the different brands available for the replacement filter element.
Also, in the chart, there are various prizes of each brand as well as the dimensions of the brands.
You will also note that there is a column for the compatibility of the different brands of the replacement filter element and the filters.
What you have to do is to match the specification of your filter to the different brands and pick a brand that is compatible with your filter.
Once you do that, you can select a replacement filter element that fits your budget.
How to Choose Suitable Replacement Filter Element
There are a couple of considerations that you need to factor before selecting a replacement filter for your application.
Let’s have a look at each of these considerations and how they affect the choice of your replacement filter element.
1. Brand of Replacement Filter Element
There are a couple of brands of a replacement filter element that you can pick for your filter.
However, not all these brands are suitable for your filter.
When selecting a replacement filter element, you need to consider the brand of the replacement filter element.
An effective brand is one that can offer you an effective and durable service for your filter.
Also, you need to ensure that the filter element will fit well on your filter as well as ensuring that the brand has a warranty.
A warranty will ensure that you can return for consideration in case of any malfunction.
2. Efficiency Filtration Rating
Efficiency filtration rating refers to how effective you want the filtration of your application.
Efficiency filtration rating depends on a variety of factors.
Such factors include how fine you want your filtration as well as the type of contaminants that you wish to remove from your fluid.
The primary consideration in ensuring that you have an efficient filtration rating is by checking on the size of your filter element mesh.
That is to mean if you want a higher efficient filtration rating for your application, you will have to select a filter element with finer mesh.
Likewise, if you want a lower efficient filtration rating, you can have a filter element with a large mesh.
3. Replacement Filter Technology
There are different technologies that you can find in different brands of replacement filter elements.
The more complicated the technology, the higher the cost of it.
However, the more complex the technology, the better it is for your filtration process.
For instance, you can find a self- cleaning filter element which can be advantageous to your filtration process.
Of important is that you need to ensure that whichever technology that you select is compatible with your filter.
Factoring the technology when choosing your replacement filter element is critical especially when you are considering the cost element.
4. Type of Filter fluid
The type of filter fluid determines the replacement filter element that you can select for your filter.
Different filtration fluid may warranty different filtration element.
Partly this is because of the viscosity of the fluid and the level f contamination of the fluid.
The thickness of the fluid refers to the ease of flow of your fluid.
If your fluid has a high viscosity, you need to select a filter element that has finer mesh to facilitate the flow as well as the filtration.
On the other hand, the level of contamination will also affect the choice of a filter element for your filter.
You need a filter element that will filter all the contaminants available on your fluid.
5. Compatibility of Replacement Filter Element
In as much as you have different brands of replacement filter element not all of them can be compatible with your filter and by extension your application.
Compatibility may be regarding the size fittings of your filter as well as the part fittings.
You need to ensure that you have the correct size of your replacement filter for the filter.
This will ensure that they fit correctly on your filter as well as your application.
It will also ensure that you have tightened your filter element securely unto your filter which ensures that it functions properly.
Proper part fittings are where you ensure that each component of the filter element fit correctly to the respective segment of your filter.
By doing this, you prevent any leaks from occurring thereby ensuring maximum filtration of your fluid.
6. Temperature Rating
As a factor, the temperature ratings of your fluid will play an essential role in the choice of your filter element.
You can have different temperature ratings for different temperature ratings.
Temperature ratings are particularly important when considering the temperature of your application as well as that of your fluid.
If your fluid and your application are of higher temperature, you will need to select a replacement filter of a higher temperature rating.
Likewise, if your application and fluid have a lower temperature, then you will need a replacement filter element of lower temperature ratings.
Temperature ratings are vital in selecting a perfect replacement filter element for your filter to minimize chances of it becoming ineffective quickly.
7. Pressure Rating
Another consideration is the pressure rating of the replacement filter element.
By now you need to understand that the filtration process depends on pressure for it to function correctly.
The pressure will have a tearing effect on your filter element ads a result of the force.
As such, you need to select the correct pressure rating for your filter element.
A correct pressure rating is one which can withstand the pressure of your fluid thereby preventing rupture of the filter element.
You can have different pressure ratings depending on the pressure of your fluid.
8. Retention Efficiency
The ability of your replacement filter element to hold all the contaminants during filtration is an important consideration when selecting a filter element.
Differentreplacement filter elements have different retention efficiency.
Part of this is the level of filtration that you want to achieve for your application.
This implies that if you wish to have a high filtration of your fluid, then you will have to pick a replacement filter element with a higher retention efficiency.
However, you need to ensure that your replacement filter element has the correct retention efficiency.
By having the proper retention efficient, you can comfortably filter your fluid which ensures that your application functions properly.
Dimension mainly refers to the size and nature of your filter element that is, regarding the height, length, and width of the replacement filter element.
When you are selecting the replacement filter element, you have to consider these dimensions.
Of importance is to ensure that the width and the length, as well as the height of the replacement filter element, fits its position on the application.
Filter element dimensions
This will ensure that the replacement filter element fits and functions properly on the application.
Having a replacement filter element that is not of the correct may lead to malfunctioning of your filter and financial loss on your part.
10. Contamination Holding Capacity
You need to ensure that the replacement filter element has sufficient contaminants holding capacity before purchasing it.
You don’t need a filter element that will require frequent maintenance to remove the contaminants since this will interfere with the operations of your application.
Depending on the size of your application and the volume of your filtration, you can have different filter elements with various capacities.
Whichever filter element that you select, you will have to ensure that it sufficiently holds the contaminants long enough to allow for smooth filtration.
The large the volume of the replacement filter element, the better it is for your filtration process.
11. Flow Rate
An adequate replacement filter element for your filter needs to ensure that it maintains the flow rate of the application.
That is to mean if the flow rate is higher, you will need to ensure that you have a filter element that allows for a high flow rate.
You can determine the flow rate by checking on the size of the inlet of the application as well as the outlet of your filter element.
The disadvantage of having a different flow rate between your filter element and your application is that it will affect the filtration process.
To minimize this, always ensure that the flow rate of your filter element and your application is uniform.
12. Type of Applications
You will have to consider the nature of your application when selecting a replacement filter element for your filter.
This is because different applications require different filters and by extension different filter elements.
You can have different applications that have different fluids such as water and oil.
These applications will thus need different filter elements which means that you will have to factor this when purchasing a replacement filter element.
Undoubtedly the last consideration that you have to consider is the cost of your replacement filter element.
Different brands will cost differently depending on a couple of factors.
Such factors include the durability of the filter element, the additional features of the replacement filter element as well as the warranty available.
However, the cost needs to fit in your budget.
By considering the cost of a replacement filter element, you will be able to plan well in advance on which replacement filter to buy.
FilSon Filters Replacement Filter Elements
We have seen the top brands when it comes to replacement filter elements that you can choose for your filter.
However, allow me to introduce you to yet another to a brand that you can easily purchase.
That is FilSon Filters replacement filter elements.
Yes, these filter replacement elements are manufactured by Filson limited which is a company that has its base in China.
FilSon uses the latest technology to manufacture quality replacement filter elements for your filters.
These replacement filter elements are compatible with almost all the available filters in the market.
Also, these filters come with a warranty which gives you an opportunity to return them in case of malfunction.
You can easily purchase these replacement filter elements at a store near you.
And by the way, you don’t have to worry about the cost of these filter elements.
They are very affordable when you compare them with the cost of the other replacement filter elements.
Try out FilSon replacement filter elements for your next purchase and experience a whole new level of filter replacement elements.
In conclusion, there are several brands of replacement filter elements that you can select for your filter.
However, not all of them will offer you the quality of service that you want.
While shopping for a replacement filter element, you need to consider several factors before selecting one for your filter.
The bottom line is that you need a replacement filter element that will be durable and up to the standards that you want.
Did you miss any aspect of a replacement filter element?
Get in touch with us today, and we will be glad to offer you the relevant assistance.